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AMT Machine Tools

Hydromat Rotary Transfer Machines

Eclipse 12-100

by Hydromat

The Hydromat Eclipse 12-100 is an advanced rotary transfer machine engineered for precision, flexibility, and efficiency in high-volume part production.

12,000 RPM

Maximum Spindle Speed

12

Number of Horizontal Stations

18

Maximum Tool Spindles

Eclipse 12-100
Eclipse 12-100 — detail view
Rotary Transfer

The Hydromat Eclipse 12-100 is an advanced rotary transfer machine engineered for precision, flexibility, and efficiency in high-volume part production. With its modular, toolspindle design and zero-degree toolspindle units, the Eclipse 12-100 delivers smooth, simultaneous multi-operation machining for complex parts across a wide range of materials. Spindle speeds up to 12,000 RPM Equipped with up to 18 tool spindles for versatile operations Designed for fast cycle times and superior surface finishes 12,000 RPM | 12 Horizontal Stations | 18 Tool Spindles | Compact Design

Key Features

Eclipse 12-100 Features

Standard features that set this machine apart in demanding manufacturing environments.

Precision & Performance

  • Spindle speeds up to 12,000 RPM
  • Equipped with up to 18 tool spindles for versatile operations
  • Heavy-Duty Cast Iron Base: Equipped with 12 horizontal positions and a 100mm chuck work-holding capacity, ensuring stability and durability.
  • Optional Vertical Tool Spindles: Can be configured with up to five vertical tool spindle units, offering flexibility for various machining tasks.
  • Hirth Ring Indexing Table: Provides exceptional indexing accuracy and repeatability, with a fast table index time of 0.9 seconds.
  • Quick-Change Clamping Systems: Features Hainbuch collet and chuck table clamping systems, designed for rapid tool changeovers.
  • Electric 3- and 4-Axis Tool Spindles: Standard all-electric spindles ensure smooth and precise machining, reducing operational complexities.
  • Simultaneous Multi-Station Machining: Enables loading and unloading at station one while machining on the remaining 11 stations occurs simultaneously, making it ideal for medium to high production runs that require complex cuts and operations with tight tolerances.
  • The machine is designed for "medium to high production of complex workpieces requiring multiple operations, complex cuts and where tight tolerances are critical".

Built-In Extras

  • Designed for fast cycle times and superior surface finishes
  • Vertical Sliding Cut-Off Saw: Includes a vertical sliding saw module for efficient cut-off operations.
  • Aerospace
  • Medical devices
  • FANUC 30iB CNC Control: Integrated with a user-friendly touch screen operator pendant interface for precise control and easy operation.
  • It can produce parts complete from bar stock, castings, forgings or cold formed blanks. This versatility makes it suitable for industries like:
Full Specifications

Hydromat Eclipse 12-100 Technical Details

Complete specifications, standard features, and optional upgrades.

Maximum Spindle Speed
12,000 RPM
Number of Horizontal Stations
12
Maximum Tool Spindles
18
Table Index Time
0.9 seconds
Tool Holder Interface
HSK-C50
CNC Control
FANUC 30iB
FAQ

Eclipse 12-100 Questions

Answers to common questions about the Eclipse 12-100.

The Hydromat Eclipse 12-100 surpasses traditional Hydromat machines with its larger 2-meter diameter cast iron frame for enhanced stability and precision, advanced all-electric servo spindles for improved flexibility, and a FANUC 30iB CNC control system that ensures exceptional accuracy. Its capability to handle both bar-fed and blank-loaded applications with robot load/unload options increases productivity and versatility. Additionally, designed with Industry 4.0 principles, the Eclipse 12-100 offers a significant leap in precision, productivity, and flexibility for medium to high production of complex workpieces.

The Hydromat Eclipse 12-100 is indeed well-equipped to handle complex parts with tight tolerances. Its 12 tool spindle modules, each with 3-axis or 4-axis capability, allow for intricate machining operations. The machine's robust cast iron frame, heavy-duty linear guideways, and large bearing diameters provide the stability and precision needed for tight tolerances. Additionally, the advanced CNC control system with fixture mapping ensures exceptional accuracy from station to station. The ability to perform simultaneous machining on 11 stations, coupled with options for both bar-fed and blank-loaded applications, makes the Eclipse 12-100 highly versatile for producing complex, high-precision parts efficiently. Contact our specialist for more technical details.

The Eclipse 12-100's bar stock loading system is designed for flexibility and efficiency. It can be equipped with either a standard or bundle bar feeder, accommodating bar stock up to 65mm in diameter and allowing for workpiece lengths up to 180mm. The system integrates seamlessly with the machine's 12-station rotary transfer design, enabling loading and unloading on station one while machining occurs on the other 11 stations. This setup is complemented by hydraulically actuated Hainbuch clamping devices and a newly designed cut-off saw, enhancing accuracy and efficiency. The system's design allows for continuous production of complex parts directly from bar stock, reducing work in progress and eliminating secondary operations.

The Hydromat Eclipse 12-100 rotary transfer machine is a versatile and advanced manufacturing solution suitable for a wide range of industries requiring high-precision, complex parts in medium to high production volumes. The machine is designed for "medium to high production of complex workpieces requiring multiple operations, complex cuts and where tight tolerances are critical". It can produce parts complete from bar stock, castings, forgings or cold formed blanks. This versatility makes it suitable for industries like: Automotive Aerospace Medical devices General manufacturing The Eclipse 12-100 supports lean manufacturing principles and competitive manufacturing at small, medium and large production quantities. This makes it applicable to a wide range of manufacturing industries. Its ability to handle both bar-fed and blank-loaded applications, along with robot load/unload capabilities for six-sided machining, further expands its industrial applications. The machine's high precision and ability to handle complex parts with tight tolerances make it suitable for industries that require high-accuracy components. Its Industry 4.0 readiness suggests it can be integrated into modern smart manufacturing environments across various sectors.

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Installations

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