ICON 6-150

The Hydromat ICON 6-150 distinguishes itself from other rotary transfer machines through its exceptional flexibility and productivity. By combining the versatility of flexible machining centers with rotary transfer efficiency, it can handle a wide variety of parts while achieving quick cycle times. Its capability for 5-sided machining, with the option for 6-sided operations, enhances its versatility. With rapid traverse rates up to 50 m/min and spindle speeds reaching 60,000 RPM, the ICON 6-150 ensures high-speed production and superior surface finishes. The advanced spindle technology, powered by 36 kW water-cooled motors, allows for both high-speed and high-torque machining. Additionally, its modular design enables the integration of turning and mill/turn modules for complete part production in one setup. The compact footprint saves valuable floor space, while automation reduces labor needs and operator fatigue. Overall, the Hydromat ICON 6-150 offers a compelling solution for manufacturers looking to optimize their machining processes with unmatched flexibility and precision.

The ICON 6-150 excels at handling complex machining tasks through its ability to perform 5-sided machining with 4-axis interpolation, and even 6-sided machining with workpiece inversion. With four machining stations and high-speed spindles reaching up to 60,000 RPM, it efficiently executes multiple operations in sequence without repositioning the workpiece. The powerful 36 kW water-cooled spindle motors enable both high-speed and high-torque machining, while a 16-position tool changer facilitates quick tool changes. Additionally, the precision control provided by the Fanuc 30i system ensures reliable operation, making the ICON 6-150 a versatile solution for producing complex parts with superior surface finishes.

Yes, the ICON 6-150 can be customized for specific industry applications, making it particularly valuable for several key industries: Automotive: The machine's ability to perform 5-sided machining (or 6-sided with workpiece inversion) is ideal for producing complex engine parts, transmission components, and brake system elements. Aerospace: Its high-speed spindles and precision control are well-suited for manufacturing aerospace components that require tight tolerances and superior surface finishes. Medical devices: The ICON 6-150's versatility and precision make it excellent for producing intricate medical device components, such as implants and surgical instruments. Defense: The machine can efficiently manufacture high-precision components for weapons systems, communications equipment, and other defense-related products. General manufacturing: Industries producing hydraulic components, pneumatic systems, and industrial machinery parts can benefit from the ICON 6-150's capabilities. The machine's modular design, flexible configuration, and options for customization (such as spindle speed choices and tool interfaces) allow it to be tailored to meet the specific needs of these industries. This adaptability, combined with its high-precision machining capabilities and efficient production rates, makes the ICON 6-150 a versatile solution for a wide range of manufacturing applications.

The Hydromat ICON 6-150 requires regular maintenance to ensure optimal performance. Key tasks include monitoring the water-cooled spindle motors and coolant system for proper operation, cleaning or replacing filters, and inspecting the HSK E40 tool changer for wear. Regular checks of the pallet indexing system, rotary tables, and the Fanuc 30i control system are essential for accuracy and smooth performance. Additionally, keeping the machining area clean and ensuring proper chip evacuation will maintain precision and prevent downtime.

The ICON 6-150 ensures high precision in its machining processes through several key features: Advanced control system: The machine utilizes a Fanuc 30i control system, which is known for its precision and reliability in CNC applications. High-speed spindles: With standard spindle speeds up to 42,000 RPM and options for 20,000 RPM or 60,000 RPM, the machine can achieve precise cuts and superior surface finishes. Integrated water-cooled spindle motors: These provide 36 kW of power at 40% duty cycle, allowing for consistent and accurate machining even during extended operations. Multi-axis capabilities: The ICON 6-150 offers 5-sided machining with 4-axis interpolation, enabling complex parts to be produced with high accuracy. Robust construction: The machine is built with high-quality materials and components, ensuring stability and minimizing vibration during machining operations. Precision pallet system: The six-position rotary table with integrated pallet changers allows for accurate positioning of workpieces between machining operations. Linear guide rails: The use of high-quality linear guide rails for all axes contributes to smooth, precise movements during machining. These features work together to ensure that the ICON 6-150 can maintain high precision throughout its machining processes, producing complex parts with tight tolerances and excellent surface finishes.